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New entrant safety audit checklist: prove your controls work

Every new interstate carrier faces a safety audit in its first months. The auditor samples your records to test one thing: whether your basic safety controls are working.

The new entrant program in numbers

18 moNew entrant monitoring period
12 moAudit deadline, property carriers (120 days for passenger)
16Violations that fail the audit automatically
60 daysTo correct a failed audit (45 for passenger and hazmat)
Sources: 49 CFR 385.307, 385.319, and 385.321; 49 U.S.C. 31144(g).

A new entrant safety audit checklist covers what FMCSA samples under 49 CFR 385.311: driver qualification files, hours-of-service records, vehicle maintenance, the accident register, and drug and alcohol testing, plus proof of insurance. Property carriers must be audited within 12 months of starting operations, and 16 violations fail the audit automatically.

A new entrant safety audit is not a test of how much paperwork you have. It is a sample of your records, used to decide whether your basic safety controls actually work.

I lead operations at Simplex, and as a CPA I read it the way I read any audit: find the controls the auditor will test, give each one an owner, and check it before anyone else does.

AI briefing

The full briefing, read aloud

8 chapters. Select one to jump to it.

01An audit of controls
0:00 / 3:10

Generated with AI text-to-speech from this article's key insights, in order, rather than reading it word for word. Chapter times come from a transcript of the audio. The article itself was written and reviewed by Inely Baez.

Open filing cabinet drawer of hanging folders in a small trucking office, with a semi-tractor parked outside
An auditor samples records, so the audit is only as strong as the file the sample happens to land on.
The Short Version

Key takeaways

The audit sits inside an 18-month program

FMCSA monitors every new US- or Canada-based interstate carrier for 18 months, and the safety audit happens within that window.

The deadline is set by law

Property carriers must be audited within 12 months of starting operations, and passenger carriers within 120 days.

Sixteen violations fail it on their own

No drug and alcohol testing program, an unqualified driver, no required insurance, or running an out-of-service truck is enough.

Offsite or onsite is FMCSA's call

Passenger, household goods, and placarded hazmat carriers, and carriers with red flags, get an onsite audit.

A failed audit can still be fixed

You have 60 days from the notice to show corrective action, or 45 for passenger and hazmat carriers, before registration is revoked.

The Program

What is the new entrant safety audit?

The new entrant safety audit is FMCSA's review of a new carrier's safety management controls and a sample of its records, under 49 CFR Part 385, Subpart D. It applies to US- and Canada-domiciled carriers starting interstate operations.

The audit sits inside an 18-month monitoring period, during which FMCSA also watches your roadside inspections. If you have passed and no corrective order is open when the period ends, your registration becomes permanent.

It does not produce a safety rating: ratings come from a compliance review, covered in our guide to DOT safety ratings. And it is not optional. A carrier that refuses has 10 days after FMCSA's notice to agree in writing, or its registration is revoked on the 11th day.

When will the audit happen?

Federal law requires the audit within 12 months after a property carrier begins operations, and within 120 days for a passenger carrier. FMCSA's rule adds that it waits until you have enough records to review, generally at least 3 months.

Expect contact sooner. FMCSA's contact center calls new carriers within the first 90 days to confirm registration details, and FMCSA warns that a carrier that fails to respond may have its registration revoked.

Under 49 CFR 385.308, FMCSA may also expedite the audit when a new carrier:

  • Uses a driver without a valid CDL, including one that is expired or missing a required endorsement
  • Operates a vehicle placed out of service without making the repairs
  • Uses a driver who tests positive or refuses a required drug or alcohol test
  • Operates without the required insurance
  • Is involved in certain hazardous materials incidents
  • Has a driver or vehicle out-of-service rate of 50% or more, based on at least three inspections in 90 consecutive days
Audit Format

Will your audit be offsite or onsite?

FMCSA decides, and tells you by phone or mail. An onsite audit is done by a certified auditor at your place of business. An offsite audit is done remotely: you upload the requested documents to FMCSA's New Entrant Web System (NEWS).

The requirements are the same either way. FMCSA began rolling out offsite audits nationally in 2015, after an 18-month test found they took 33% less time to conduct.

According to FMCSA's New Entrant Help Center, an onsite audit is required when the carrier:

  • Received an expedited action under 49 CFR 385.308
  • Carries passengers or household goods
  • Hauls hazardous materials in amounts that require placards
  • Has a recordable accident detected
  • Has a BASIC percentile above threshold in FMCSA's Safety Measurement System
  • Was previously placed out of service for not submitting offsite audit documents, or two or more times for not responding to FMCSA

Everyone else is offsite eligible. To log in, you need an FMCSA-issued USDOT Number PIN, not a docket number PIN, so sort it out before the audit letter arrives.

The Checklist

The new entrant safety audit checklist, area by area

The audit reviews the five areas named in 49 CFR 385.311, and the auditor may ask for more. FMCSA's Safety Audit Resource Guide lists the documents it typically requests.

Start with two lists every carrier must provide: drivers (name, date of birth, date of hire, license number, and license state) and vehicles (unit number, VIN, plate number, and state).

What to have ready for a new entrant safety audit.
AreaWhat to have readyKey rule
Driver qualificationA file for each driver: application, pre-hire and annual MVRs, the annual review note, road test certificate or equivalent, and a current medical certificate49 CFR 391.51
Hours of serviceRecords of duty status and supporting documents for the last 6 months, and an ELD that can transfer its data49 CFR 395.8
Drug and alcohol testingFor CDL drivers: a program in place from your first day of operation, pre-employment results, a random testing pool, and Clearinghouse queries49 CFR Part 382
Vehicle maintenanceAn annual inspection for every truck and trailer, maintenance records, and repaired DVIR defects49 CFR 396.3, 396.11, 396.17
InsuranceProof of the required financial responsibility, kept at your principal place of business49 CFR 387.7
Accident registerEach recordable accident for the past 3 years, with copies of the accident reports49 CFR 390.15
Hazardous materialsShipping papers, if you haul hazmatHazardous Materials Regulations

The details auditors check

  • MVRs. Pulled and reviewed at least every 12 months, with a note naming who reviewed it and when.
  • Medical certificates. No driver goes more than 24 months without a new exam, and some drivers need one every 12 months.
  • Pre-employment. No safety-sensitive work until you have a verified negative drug test and a full Clearinghouse query.
  • Random testing. A scientifically valid selection, unannounced, with test dates spread through the year.
  • Annual inspection. Every vehicle in a combination, including each trailer and converter dolly, inspected within the last 12 months, with proof on the vehicle.
  • Insurance. At least $750,000 for for-hire carriers of non-hazardous property in vehicles of 10,001 pounds or more; hazmat minimums are higher.
  • Accident register. Date, city and state, driver, injuries, fatalities, and whether hazmat was released.

For the driver files in depth, work through our DQF checklist. For testing, see our guides to DOT random drug testing and the FMCSA Clearinghouse.

Automatic Failure

What causes an automatic failure?

Under 49 CFR 385.321, a violation of any one of 16 regulations fails the audit, no matter how good the rest of your records are. Fourteen fail on a single occurrence; two need violations in 51% or more of the records examined.

The 16 automatic-failure violations in 49 CFR 385.321.
AreaViolationRule
Drug and alcoholNo alcohol and controlled substances testing program382.115(a) or (b)
Drug and alcoholUsing a driver known to have an alcohol concentration of 0.04 or greater382.201
Drug and alcoholUsing a driver who refused a required test382.211
Drug and alcoholUsing a driver known to have tested positive for a controlled substance382.215
Drug and alcoholNo random testing program382.305
DriversKnowingly using a driver without a valid CDL383.3(a) or 383.23(a)
DriversKnowingly using a driver whose CLP or CDL is disqualified, or who has lost the right to drive a CMV in a state383.37(b)
DriversKnowingly letting a driver disqualified from driving a CMV drive383.51(a)
DriversKnowingly using a disqualified driver391.15(a)
DriversKnowingly using a physically unqualified driver391.11(b)(4)
InsuranceOperating without the required minimum financial responsibility387.7(a)
InsuranceOperating a passenger vehicle without the required minimum financial responsibility387.31(a)
Hours of serviceFailing to require drivers to record duty status (51% or more of records)395.8(a)
VehiclesOperating a vehicle declared out of service before it is repaired396.9(c)(2)
VehiclesNot correcting out-of-service defects a driver listed on a DVIR before the vehicle runs396.11(a)(3)
VehiclesUsing a vehicle that was not periodically inspected (51% or more of records)396.17(a)

How the rest of the audit is scored

Without an automatic failure, the auditor scores what it found under Appendix A to Part 385. Each violation of an acute regulation costs 1.5 points and each violation of a critical regulation costs 1 point, grouped into six factors: general, driver, operational, vehicle, hazardous materials, and accidents.

Three or more points in a factor means inadequate controls in that factor. Inadequate controls in three or more factors means you fail.

Two more triggers come from outside your files. A vehicle out-of-service rate of 34% or more, with at least three roadside inspections in the prior 12 months, adds a point to the vehicle factor. And with two or more recordable accidents in 12 months, a rate above 1.5 per million miles (1.7 for urban carriers) fails the accident factor.

After the Audit

What happens if you pass or fail?

The auditor reviews the findings with you when the audit ends, and FMCSA sends written notice of the result within 45 days.

If you pass

FMCSA keeps monitoring your safety performance for the rest of the 18 months. If no corrective order is open when the period ends, it removes the new entrant designation and your registration becomes permanent.

An honest caveat. Passing is not a clean bill of health. Roadside results still count for the rest of the 18 months, and FMCSA can open a compliance review whenever its safety data shows problems.

If you fail

The notice says your registration will be revoked unless you fix the problems it lists. Your deadline depends on what you haul.

Corrective action deadlines under 49 CFR 385.319 and 385.323.
CarrierDeadlinePossible extension
Most carriers, including property carriers60 days from the noticeUp to 60 more days, for a good-faith effort
Passenger carriers (9 to 15 passengers for compensation, or more than 15) and placarded hazmat carriers45 days from the noticeUp to 10 more days, if you have submitted evidence and FMCSA needs time to review it

Miss the deadline and FMCSA revokes your registration with an out-of-service order effective on day 61, or day 46 for the 45-day group. To dispute the finding, you can request an administrative review within 90 days, but file within 15 days if you want a decision before the order takes effect.

Your response is a corrective action plan that states why each violation happened, what you will do to correct it, and how you will prevent it from happening again. Our guide to writing a corrective action plan after a failed audit walks through it.

After a revocation, you can reapply no sooner than 30 days later, with evidence the deficiencies are corrected, and the 18-month clock starts over.

Step by Step

How to get audit-ready as a system

Each step turns one part of the audit into a routine with an owner.

Step 1: Stay reachable

Answer the contact center's call and any audit letter. Keep your registration address, phone number, and email current, so FMCSA's notices reach you.

Step 2: Get your USDOT Number PIN now

An offsite audit starts with a login. A PIN problem the week your documents are due is avoidable.

Step 3: Keep the driver and vehicle lists current

Update them at every hire, termination, and unit change. Every other part of the audit is sampled from these two lists.

Step 4: Check the 16 automatic failures monthly

Test each one the way an auditor would: pull a driver file, a week of logs, the latest random selection, your insurance, and an inspection report. Record the date and who checked.

Step 5: File by audit area

One folder per area, clearly named PDFs, and an ELD data transfer you have already tested, so an offsite request does not become a scramble.

Step 6: Watch your roadside results

Out-of-service rates feed both an expedited audit and the vehicle factor. Our new entrant safety audit support team helps carriers prepare their documentation and work through the audit process.

Mechanic applying a small inspection decal to the front corner of a semi-trailer in a repair shop bay
Every trailer needs its own annual inspection, and missing ones across most of the records checked fails the audit automatically.
How Simplex Helps

How Simplex helps you prepare for the new entrant safety audit

The audit tests controls you run every day. We help you set them up, keep them running, and get the records ready.

01

New entrant audit support

Our new entrant safety audit guidance helps you prepare documentation and work through the audit process.

02

Driver qualification files

We work with you and your drivers to build and maintain driver qualification files that meet federal requirements.

03

A program that keeps checking

Our compliance programs include driver qualification file management, CSA monitoring, mock audits, and HOS management.

Talk to Our Team
Your Questions, Answered

Frequently asked questions

When will FMCSA do my new entrant safety audit?+
Federal law requires it within 12 months after a property carrier begins operations, and within 120 days for a passenger carrier. FMCSA generally waits until you have operated for at least 3 months, so there are records to review.
Is there a new entrant safety audit checklist PDF?+
Yes. FMCSA publishes a Safety Audit Resource Guide (PDF) listing the driver, vehicle, and program documents auditors may request. Auditors can ask for more than it lists.
What causes an automatic failure of the new entrant safety audit?+
A violation of any of 16 regulations listed in 49 CFR 385.321. They include having no drug and alcohol testing program or no random testing, knowingly using an unqualified or disqualified driver, operating without the required insurance, and running an out-of-service vehicle before it is repaired.
Can the new entrant safety audit be done online?+
Yes, if FMCSA selects you for an offsite audit: you upload the requested documents through its New Entrant Web System. Passenger, household goods, and placarded hazmat carriers, and carriers with red flags, get an onsite audit.
What happens if I fail the new entrant safety audit?+
You must show acceptable corrective action within 60 days of the notice, or 45 days for passenger and placarded hazmat carriers. Otherwise FMCSA revokes your new entrant registration and orders you out of service.
Does passing the safety audit give me a safety rating?+
No. Under 49 CFR 385.317, a safety audit does not result in a safety fitness determination. Safety ratings come from a compliance review.
Sources & Author

Where this information comes from

The requirements below come from federal law, FMCSA regulations, and FMCSA's New Entrant program pages, checked on September 24, 2026.

Inely Baez, Chief Operating Officer of Simplex Group

Written by

Inely Baez

Chief Operating Officer, Simplex Group

Chief Operating Officer at Simplex Group, with nearly eight years at the company leading operational strategy and execution across compliance, technology, logistics, and performance systems. She is a Certified Public Accountant with a background spanning operations and finance, including leadership roles within Simplex's Freight 4 U division and Velox Transport Solutions. Her work focuses on building scalable, disciplined systems that support long-term performance and growth.

Published · Updated

Before the Letter Arrives

Be audit-ready before FMCSA calls

The audit samples what you already do. When the controls run every week, the audit only confirms it.

If you want a second set of eyes on your files before the auditor sees them, talk to our team.

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